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MEGA HORNET™ CNC Cutting Machine
 Request
a MEGA HORNET quote
...............................................................
 MEGA HORNET literature
(1.5MB PDF) ......................................................
 MEGA HORNET
slide presentation (1.2 MB PDF)
.........................................
 MEGA HORNET
video from FABTECH 2008 (3.9MB WMV) ............................
We are launching a new version of the MEGA HORNET during the summer of
2009 - the MEGA
HORNET 2000. You can see a preview by viewing the slide show
below.
Also, the current MEGA HORNET will soon be renamed the MEGA HORNET 3000.
This name change will allow for product differentiation as we continue building the
MEGA
HORNET series.
MEGA
HORNET 2000 presentation (1.6 MB PDF) ........................................
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 MEGA HORNET sets a new higher standard for accuracy, power and
reliability in a heavy duty CNC profile cutting machine. MEGA HORNET’s huge
frame and massive servo drives will deliver decades of reliable
service to shipyards, service centers and manufacturers.
A welded and stress relieved double box gantry beam and fabricated steel end trucks enable the
MEGA HORNET to span up to 30 feet (9.1m) and carry up to 16 cutting and marking processes. The
MEGA HORNET comes with the Mariner™ motion control capable of controlling up to (12) axes of machine motion.
MEGA HORNET incorporates industry’s most reliable AC servo amplifiers and servo motors, precision planetary gearboxes, precision ground cross axis linear ways and a heavy duty machined floor mounted rail system.
MEGA HORNET is designed for shipyards, service centers, contract shops and manufacturers
and is available in widths from 10 ft to 30
ft. Lengths of over
200 ft or more can be supplied.
MEGA HORNET Standard Features
Heavy Wall Welded Twin-Box Front Beam
Fabricated & Reinforced Steel End Trucks
Hypertherm Automation Mariner™ CNC Control with SERCOS Interface
10 HP AC Servo Motors & Drive Amplifiers
Slave Carriage Stainless Steel Band Drive
5 Arc Minute Planetary Gear Heads
600 IPM Contouring (15.24m/min) / 1,000 IPM Rapid Traverse (25.4m/min)
Triple Machined Floor Mounted Rail System
Dual Linear Ways on Cross Axis
Flexible Cable Carriers on Cross Axis
Main Carriage for (1) Plasma station, (1) Oxy-fuel station & (1) Marker station
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OPTIONS
Up to (8) Plasma Systems - Conventional or High Definition
Up to (8) Plasma Torch Height
Control Stations
Up to (12) Oxy-fuel stations - Straight cutting
Up to (2) Oxy-fuel Infinitely Rotating Triple Bevel stations
Heavy Duty Hi/Low Pre-Heat Oxy-fuel Gas Manifold
Water Tables with Adjustable Water Level
Integrated Zoned & Ducted air exhaust table
Dust Collection Systems
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Mariner CNC Control Features
Hypertherm Phoenix CNC software -
NEW Version 8.0
Enlarged screen elements with Pop-Up Keyboards and Number pads
Microsoft Windows XP® - Embedded Version
Operating System Microsoft Windows XP® - Embedded Version
Intel® Pentium 4 3.0Ghz or greater
512 Megabytes RAM or greater
15” TFT Touch Screen Display60.0 Gigabyte Hard Drive
Communication Networking
1.44 Megabyte Floppy Drive & DVD - ROM
Integrated 12 Station operator console standardJoystick and 2 Speed pots
101 Key Keyboard Standard – USB interface
Supports up to 12 Axes
Singled ended & Analog I/O supported via external SERCOS™ I/O Module
26.3”W x 32.4”H x 23.0”D, Depth 31.0” w/ cooler option
Weight 110lbs., 130lbs. w/ cooler option
Operating Environment 0 to 50C; 95% relative humidity (non-condensing)
On-board Voltage and Temperature Sensing
Chiller/ cooler option
Power Universal Input
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 PHOENIX CNC Control Software Features
Hypertherm Phoenix CNC software - NEW Version 8.0
NEW REMOTE HELP via the internet
NEW CUT PRO WIZARD
NEW Customizable Process Tables
CAD file to CNC file converter & Row and Column nesting - INCLUDEDEnlarged screen elements with Pop-Up Keyboards and Number pads
Shape library with 68 shapes, allowing more than 300 parts to be programmed
Shape Wizard allows to construct / edit parts on screen
Dynamic kerf compensationRestart cutting ahead or behind current position or move to exact pierce number
Move forward or backward on path
Watch Windows for speed, position, consumable life, process data, and status messages
On-line HELP function
Software updates available via the Internet
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SENSOR Plasma Torch Height Control
SOLUTION RSVS-5 Lifter Features:
1,000 IPM (25.4m/min) vertical positioning speed
Pierce Height Sensing using Ohmic or Position Error Stall Detection
Maintains torch to plate height during cut via voltage regulation
10" (250mm) stroke travel for torch positioning
50-300 VDC Arc Voltage Range in .1 volt increments
Pneumatic plasma torch collision mount with E-STOP to CNC
THC Control Parameters:
Transfer height
Pierce height
Pierce time
Cutting height
Cutting voltage
Retract height after cut
Click here to open the RSVS-5 Torch Height Control data sheet
Click here to open the Plasma Torch Collision Mount data sheet
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Recommended Plasma Systems
Retro Systems suggests the Hypertherm mechanized plasma cutting products listed below
for use with our MEGA HORNET model. Other products may be offered depending
upon your application.
CONVENTIONAL PLASMA:
HT2000 HySpeed
HT4400
HIGH DEFINITION PLASMA:
HPR130
HPR260
HPR400XD
Click
here
to contact us for a proposal.
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